Total Productive Maintenance Quiz

Proper guarding, lockout/tagouts, and electrical box covers are all verified during what?

• New operator training

• Machine shutdown procedures

• Shift changes

• Visual inspections of machines

Slips and falls are the worst safety hazards when _______.

• Lifting heavy objects

• Driving a tug

• Walking on ice

• Cleaning fans

• Mopping floors

Equipment should be inspected and reported to whom at the start of the production day?

• The incoming shift

• The auditor

• All personnel

• Appropriate parties

Perhaps the best place to store preventive maintenance records is _______.

• In a safe and secure location

• In the supervisor's office

• In the maintenance office

• A plastic folder attached to the equipment

A board with tool outlines for placement is called a _______ and is a good way to make sure tools are returned to their proper storage space between uses.

• Storyboard

• Shadow board

• Board of tools

• Storage bin

Predictive maintenance is a type of maintenance program that does what function?

• Determines regular maintenance intervals when maintenance should be performed

• Predicts the specific date when maintenance should be performed

• Identifies machine part or component failures before a major breakdown

• Provides startup and shutdown guidelines

What is preventive maintenance defined as?

• Condition-based servicing

• Run-to-breakdown production

• Plan-Do-Check-Act (PDCA) cycles

• Routine servicing at predetermined intervals

The frequency of maintenance is usually an item found on the _______.

• Preventive maintenance schedule

• Work order

• Warranty card

• Hold card

________ should be replaced immediately if found to be missing during an equipment inspection.

• Safety guarding

• Foot rests

• A maintenance report

• A borescope

What is everyone responsible for?

• Scheduling maintenance after equipment breakdown

• Completing work orders on time

• Keeping the work area clean of dirt, dust, and debris

• Filling out corrective action reports